Double-layer stainless steel jacketed reactor

Double-layer Stainless Steel Jacketed Reactor

Product Introduction:

Double-layer Stainless Steel Jacketed Reactor is used for dispersion, mixing, emulsification, homogenization and dissolution in laboratories. It can be used under vacuum or pressure conditions, and the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials can be observed through the glass reactor.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features:

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and internal circulation emulsification can be utilized through the emulsification head. By using a high-speed emulsification device combined with a slow-speed scraping function, raw materials will form a strong circulating turbulent flow without dead angles. The product can be fully mixed, emulsified, dispersed and homogenized to form a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The rotary vane vacuum pump is not only used for sucking raw materials, saving manpower. It adopts vacuum suction, especially for powder materials, using vacuum suction to avoid dust flying. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of materials, and can meet the requirements of hygiene and sterility. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, which is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production situation.

6) This machine has safety protection devices, such as vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is manufactured in accordance with GMP requirements and is currently a domestic production equipment for shampoo and bath products.

Product Parameters:

Model---YK-1L  YK-2L  YK-5LYK-10L

Stirring speed range---50-500rpm

Vacuum degree--- -0.08-0.08mpa

Lifting method---Manual balance type/Electric type

Standard homogenization emulsifier---Y50/50G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reactor---Glass reactor/Stainless steel reactor

Material contact material---SUS304/SUS316L/PTFE

Power supply: 220V, 50/60Hz

Minimum allowable stirring volume: 2000ml

Minimum allowable emulsification volume: 5000ml

Maximum allowable emulsification volume: 10000ml

Maximum working temperature: 120℃

Reachable vacuum: -0.08Mpa

Maximum processable viscosity: 100,000CP

Stirring motor power: 110W

Stirring speed range: 10-500rpm

Stirring paddle configuration: Anchor-type wall-scraping stirring paddle

Scraper material: Silicone rubber

Homogenization motor power: 800W

Homogenization speed range: 10000-28000rpm

Homogenization working head configuration: 50DG

Reactor lid openings: Homogenizer port + Hopper port + Temperature measurement port + Vacuum port + 3 spare ports

Lifting bracket stroke: 270

Main materials in contact with materials: SS316L, Borosilicate glass, FKM

Vacuum port outer diameter: 10

Glass reactor jacket inlet and outlet outer diameter: 18

Allowable ambient temperature: 5-40℃

Allowable relative humidity: 80%

External dimensions: 580×490×1000

Standard weight: ~65kg

Packaging: Wooden case

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, essence, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily use: Toothpaste, detergents, shampoo, shoe polish, high-grade cosmetics, bath lotion, soap, balm, etc.

Pharmaceutical: Various syrups, nutrient solutions, traditional Chinese patent medicines, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anti-corrosion waterproof coatings, cold porcelain coatings, multi-color coatings, ceramic glaze materials, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction and military industry and other fields.